If you are in the business of producing plastics, you have the risk of contaminating the manufacturing process with waste plastics and compromising on both internal standards and external laws. In addition to this, you could also lower the reputation of your business or brand. Most manufacturing companies set up strong quality assurance policies with the aim of producing high-quality plastic products.
To make all this possible, you need to consider hiring experts from the Smart Space website because they provide you with even more than contamination prevention. They will help you utilize the available space that you have to avoid waste and extra costs for your manufacturing company. Below are also some additional ways to prevent contaminated plastics from entering the manufacturing process.
Recycle High-Quality Plastics
China has been at the forefront of worldwide plastic manufacturing. However, other countries like the UK are waking up to grab this opportunity. It is a profitable business that will easily succeed because plastic items are now used everywhere. As a beginner, you are likely to recycle anything that comes your way. This is not only wrong but costly.
Recycling plastic is not a game of how much your recycle machines can munch per hour but is instead a matter of the quality of what you feed them. If you get into the habit of sorting out the plastics and only using the high-quality ones, then there will be no contamination in the manufacturing process.
There are numerous types of plastics depending on what raw products were used in the first place. Those who recycle these plastics risk mixing different types into their production line. This will directly affect the immediate result and that of later production. But how can a person go about this properly?
Simply sort out the plastics to be recycled depending on different categories of plastics. If you are using the same factory to produce your products, then you have to take care of one at a time. Better still, you could take other types of plastic products to other facilities that accept them.
Separate the Production Lines
As already mentioned, the aim here is to produce pure plastic products. Whether you recycle plastics or make yours from scratch, it is important that you have separate production lines for different types, grades and colors of plastics. The MFI (melting flow indexer) should also be different.
The QA team and top management should ensure that they are careful when controlling the production process in a factory. They play a major role in ensuring that there is no contamination in any process because this is costly to the factory.
Conduct Tests Using Current Technologies
Some experts specialize in conducting tests on the MFIs and other systems used in a plastic manufacturing firm to check for contamination. When you hire experts, they either bring their own technology or recommend the best you should use especially if your manufacturing plant is big.
They conduct tests at different levels in collaboration with your internal QA team, making sure that the end product is pure and free of any contaminants. Some of the technology they use includes the infrared and scanning calorimetry among many other devices.
Use Modern MFI Machines
These machines play an important role in molding the plastics. They are applicable whether a company is making plastic from chemicals or recycling used bottles. Modern machines are highly sophisticated to take care of contaminations. They have integrated sensors and scanners to identify any foreign body or material that is different from what is wanted.
New investors in the plastic production business may not have a problem installing new machinery, but the existing facilities may not have enough space. However, experts in production space management can come in and change the game here. According to these experts, it is possible to include such machines in any factory if the experts are allowed to assess and make plans.
If you are in the business of producing plastic items, there is no reason why you should not produce products that are free of contamination. Most others have succeeded using the tips discussed above. Follow them today and enjoy the benefits.